TBE Services

We provide a complete range of design and fabrication services from laser cutting, CNC punching, folding, rolling and forming, through to welding, powder coating and assembly.  All our production processes have manual and automated options.  Our continual investment policy ensures that our machinery is some of the most efficient on the market. 

Plant List

  • Design & Development Studio
  • Amada EML 2515 AJ 3 kW Laser/Punch with Auto Punch Die Changer
  • Amada Regius 9 kW Laser with ASLUL Tower
  • Bystronic BySprint 4 kW Fiber Laser
  • Salvagnini P4 Panel Bender with automatic part feed and tool changing
  • 2 x Amada HG-ATC (Automatic Tool Changing) Press Brakes
  • 2 x Amada EG4010 Servo Electric Press Brakes
  • 3 x Amada HFE-M2 Press Brakes
  • 1 x Amada HFP 50-20 Press Brake
  • 1 x CoastOne Servo Electric Press Brake
  • 3 x Haeger Auto Feed Insert Machines
  • 1 x Pemserter 2000 machine
  • 1 x ACF Corner Former (forms radii corners to door panels)
  • 4 x Spotwelding machines
  • Skilled MIG/TIG Fabrication Shop with Laser Welding technology
  • ITW Automated Gema Powder Coating System with Eco Reclaim Functionality, Dual Opticentre and Automatic Contouring.
  • Dedicated assembly space for all types of assembly/vinyl application/PAT testing and fitting.
  • 3 x double deck 40ft trailers with capacity to hold 40+ pallets
  • 1 x 7.5 t vehicle
  • 1 x 3.5 t vehicle

AMADA EML LASER PUNCH

The best of both worlds!  The EML allows us to punch internal apertures and features including forms in both directions and threaded holes from M3 through M8 meaning those additional inserting operations are a thing of the past.  The laser takes care of intricate profiles and removes those unsightly tool witness marks produced by stand alone punch machines.  It is complemented by an automated load/unload system to allow us to load multiple orders and let the machine do what it does best.

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9 kW & 4 kW Lasers

  • Sheet sizes up to 3000 mm x 1500 mm
  • Sheet thickness 0.5 mm to 25 mm in a variety of metals
  • Speeds of up to 65,000 mm/min
  • Fully automated load/unload systems

 

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SALVAGNINI AUTOMATED PANEL BENDER

The benefits:

  • Automatic rapid tool changing
  • Automated folding process
  • Automated loading system
  • Handles large panels with ease 

 

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FABRICATION SHOP

TBE have a fully equipped welding department consisting of 13 bays which provide MIG, TIG and Laser Welding facilities, plus four spot welding machines, all of which are operated by our skilled team.

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AUTOMATED POWDER COATING PLANT

Our paint shop is an automated line with iron phosphate pre-treatment. It consists of a 120m track with 18m oven and an automatic Gema paint booth manned by skilled powder coaters. The system has eco-reclaim functionality for large projects. Powders are available in RAL, BS, and Pantone or can be matched to a colour sample. We have a sample booth for prototype work to avoid disruption to production and dual Opticentres on the main line providing quick colour changes and flexibility.

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ADDITIONAL SERVICES

TBE also offer fastener inserting, nutserting, riveting, full assembly, PAT testing and screen printing.

Contact us to discuss options